Real-Time Data: Production monitoring provides Real-time production data to manufacturers. It uses data analysis to apply preventive improvement solutions to problems, thus mitigating problems before they become major ones. Real-time data transmission and analysis helps manufacturers reduce manufacturing losses in real-time and increase production and efficiency.
It helps workers solve the problem before it gets worse and ensures that production is only interrupted for as long as necessary with instant alerts regarding any problem. It allows manufacturers to achieve maximum production in the current configuration without having to spend on new machines to increase production.
Plus, real-time data means automated data collection and performance reporting, which means labor is used only for productive, cost-effective tasks.
OEE Analysis: Overall equipment Effectiveness includes factors such as downtime, production quality, and machine efficiency. The production monitoring system encompasses all these factors and improves them in real-time.
When OEE is analyzed and improved, machines operate at the desired level, produce quality products and generate more profits for manufacturers.